Case Study Chakra – Revolutionizing Tire Productivity Management with the Radials Web Application

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Client Overview

Industry: Mining, Transportation, and Heavy Equipment

Service Focus: Tire Productivity and Fleet Management

Product Name: Chakra, powered by Minestar

Problem Solved: Inefficient manual processes, data discrepancies, and limited insights into tire usage and performance

radials

Introduction

In industries where heavy machinery and vehicle fleets are central to operations, tire management is no longer a secondary concern—it is a strategic factor in controlling costs and maximizing productivity. Recognizing this, the Radials Web Application, Chakra, was developed as a game-changing solution to digitize, centralize, and optimize tire management practices across large and small-scale operations.

Chakra, powered by Minestar, is a cutting-edge tire productivity management system that transforms fragmented, spreadsheet-based approaches into a cohesive, data-driven strategy. It offers a robust platform for real-time monitoring, predictive analytics, and cost forecasting—elevating tire operations into a critical area of performance optimization.

Problem Statement

Before Chakra, businesses struggled with several core issues in tire tracking and performance management:

  • Time-intensive manual data entry and duplication
  • Lack of data centralization across locations and operations
  • Inability to perform real-time tire health monitoring
  • Fragmented reporting and limited cost analysis
  • No visualization tools to interpret performance metrics or predict tire lifecycle trends
  • Absence of a reliable system for warranty claims and service history tracking

These issues not only consumed resources but also prevented businesses from fully leveraging operational data for strategic decisions.

Delivered Solution: The Chakra Platform

To address these challenges, Chakra was developed as a powerful, scalable web application that modernizes tire lifecycle management. It offers a unified system that combines operational control, performance visualization, and cost forecasting.

Key Features & Modules:

  • 1. Dynamic Dashboard:  Provides a centralized, real-time overview of tire operations including health, mileage, repair rates, and upcoming service actions.
  • 2.Master Data Upload:  Facilitates bulk data entry and centralized inventory management, ensuring consistency and eliminating duplication.
  • 3. Tyre Fleet Module:  Tracks and monitors tires in real time across vehicles, locations, and usage conditions—critical for fleet-heavy operations.
  • 4. Performance Metrics:  Deep insights into tire wear, heat buildup, pressure, and TKPH (ton-kilometer per hour), enabling proactive maintenance and performance optimization.
  • 5. Repair & Scrap Analysis:  Enables pattern recognition in repair frequency, helping reduce waste and identify quality issues with tire batches or vendors.
  • 6. Cost Analysis & Forecasting:  Visual tools to analyze cost per tire, operational impact, and future budgeting needs.
  • 7. TKPH Graphs & Productivity Maps:  Advanced visualizations that map real-world performance against operational benchmarks—supporting data-driven adjustments in usage or inventory.
  • 8. Warranty Claim Tracking:  Streamlines interactions with manufacturers by tracking warranty-covered issues and usage logs.
  • 9. Logs History:  Maintains a comprehensive history of tire usage, movement, and servicing—vital for audits, accountability, and predictive modeling.
  • 10. Alerts & Reports  Automated alerts for low performance, wear thresholds, or service due dates, with exportable reports for teams and stakeholders.

Company Insights

A global leader in next-generation digital service

2+

Years in the industry

100+

Successful Projects

5+

industries Served

20%

Repeat Customer Rate

Visuals

Applied Technologies

reactjs
webix
webix
mysql

Results

The implementation of the Minestar Global - Radials Web Portal, featuring the groundbreaking Chakra web application, has yielded significant results in addressing the tire management challenges faced by Radials. The integration of Chakra into the web portal has transformed tire-related operations, providing actionable insights and optimizing productivity. Here are the key results and outcomes achieved:

Enhanced Operational Efficiency and Productivity:
  • Streamlined Tire Operations: Chakra's dynamic dashboard and intuitive interface have streamlined tire operations, enabling efficient monitoring of tire health, performance metrics, repair rates, and more from a centralized platform.
  • Time Savings: By eliminating manual data entry through pictorial data input, Chakra has saved valuable time, allowing teams to focus on core operational tasks rather than data management.
  • Optimized Repair and Scrap Processes: Chakra's insights into repair and scrap metrics have enabled strategic decision-making, optimizing repair processes and minimizing tire wastage.
Actionable Data-Driven Insights:
  • Data-Driven Decision Making: Chakra's advanced analytics capabilities provide actionable insights, empowering businesses to make informed decisions based on data trends and analysis.
  • Cost Savings and Efficiency Enhancements: The software's intelligence capabilities identify potential areas for cost savings and efficiency enhancements, contributing to overall cost-effectiveness.
Centralized Tire Inventory Management:

Efficient Inventory Control: Chakra's Master Data Uploads feature has enabled centralized and efficient management of tire inventory, enhancing control and visibility over available stock.

Real-Time Tracking and Monitoring:

Enhanced Fleet Management: The Tyre Fleet module ensures real-time tracking and monitoring of the tire fleet, promoting proactive maintenance and operational efficiency.

Visual Performance Representation:

Performance Visualization: Chakra's TKPH Graphs and Productivity Maps offer visual representations of performance, aiding in identifying operational strengths and areas for improvement.

Comprehensive Reporting and Analysis:

Informed Decision-Making: Chakra's in-depth Cost Analysis, Reports, Alerts, and Budget Forecasting capabilities have enabled businesses to optimize spending and make informed decisions, contributing to overall operational efficiency.

Improved Data Integrity and Security:

Safeguarding Sensitive Information: The robust settings and security measures within Chakra ensure the safeguarding of sensitive information, upholding data integrity and confidentiality.

In conclusion, the Minestar Global - Radials Web Portal with the Chakra web application has delivered tangible results, revolutionizing tire management processes, optimizing productivity, and promoting data-driven decision-making. The comprehensive features and capabilities of Chakra have significantly contributed to enhanced efficiency, streamlined operations, and a more informed approach to tire productivity management for Radials.

Business Impact

  • 1. Reduced Data Entry Errors by 90%:   Pictorial inputs and data validation removed manual entry inaccuracies.
  • 2. Cut Tire-Related Downtime by 35%:   Real-time monitoring enabled proactive maintenance and rapid issue identification.
  • 3. Improved Cost Forecasting and Budget Accuracy:   Data-driven reports and budgeting modules empowered more accurate financial planning.
  • 4. Streamlined Fleet Management Across Sites:   Centralized data made it easier to monitor tire status across multiple operations.
  • 5. Enhanced Decision-Making:   Insightful visualizations and metrics enabled fleet managers to identify inefficiencies and optimize tire usage.

Client Feedback

“Chakra has completely changed how we look at tires. What used to be a background maintenance task is now a clear path to saving costs and improving uptime. We have real-time visibility, fewer breakdowns, and smarter purchasing strategies.”

— Fleet Operations Manager, Mining Sector Client

Conclusion

Chakra, the Radials Web Application, is more than a tire management tool—it’s a strategic asset for organizations operating in heavy-duty sectors. With its combination of real-time tracking, analytics, and cost optimization, Chakra has empowered businesses to move beyond reactive maintenance and embrace a predictive, data-informed approach to tire productivity.

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